Differential Pressure flow meter is the most widely used type of flow meter. Designed and manufactured according to ISO-5167.
Working Principle
Basic Principle: When a fluid flows through a throttling device, a pressure difference is created before and after the device. The pressure difference is mathematical related to the flow rate. The Differential Pressure signal is guided by the pressure tapping to the transmitter, where the volume flow or mass flow is calculated according to the Bernoulli equation.
Q m:mass flow rate kg/s
C:discharge coefficient
β:diameter ratio d/D
ε:gas expansion coefficient
d:throttling device hole diameter at the throat m
∆p:differential pressure Pa
ρ:density kg/m3
Flow vs. Differential Pressure Curve
Differential Pressure Flow Meter Comparison
Balanced Venturi | Orifice | Conditioning Orifice | Nozzle | Venturi | Wedge | Ring Wedge | Pitot Tube | |
Measurement Fluid | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam | Gas Liquid Steam |
Diameter | 15-3000mm | 50-1000mm | 25-1000mm | 50-500mm | 50-1200mm | 50-600mm | 25-600mm | 25-5000mm |
Pressure | -253~1000℃ | -150~400℃ | -150~400℃ | -150~400℃ | -150~400℃ | -150~400℃ | -150~400℃ | -100~500℃ |
Temperature | ≤24 MPa | ≤24 MPa | ≤24 MPa | ≤24 MPa | ≤24 MPa | ≤24 MPa | ≤24 MPa | ≤24 MPa |
Straight Run Requirement* | Before 2D After 2D | Before 44D After 8D | Before 2D After 2D | Before 46D After 8D | Before 16D After 4D | Before 7D After 6D | Before 5D After 3D | Before 7D After 3D |
Accuracy | 0.25%-0.5% | 1%~2% | 0.5%-1% | 1%~2% | 1%~2% | 1%~2% | 0.5%-1% | 1%~2% |
Long Term Stability | Good | Bad | Medium | Bad | Good | Bad | Good | Bad |
Turndown Ratio | >10:1 | 3:1 | 5:1 | 3:1 | 5:1 | 3:1 | 10:1 | 10:1 |
Permanent Pressure Loss | 10%~30% DP | 60%~100% DP | 30%-50% DP | 60%~100% DP | 10%~30% DP | 50%~70% DP | 50%~70% DP | <10% DP |
Dirt Resistant | Good | Bad | Medium | Bad | Good | Medium | Good | Bad |
Bi-direction Measurement | Yes | No | No | No | No | No | Yes | No |
Measurement Range | Reynolds Number: 2x10^2~10^7 | Reynolds Number: >5x10^3 | Reynolds Number: >5x10^3 | Reynolds Number: 2x10^4~10^7 | Reynolds Number: 2x10^5~10^6 | Reynolds Number: 2x10^4~10^6 | Reynolds Number: >500 | Reynolds Number: 2x10^4~10^5 |
High Speed Flow Measurement | Good | Bad | Bad | Good | Good | Bad | Good | Good |
Low Speed Flow Measurement | Good | Bad | Bad | Bad | Bad | Bad | Good | Bad |
Devise Size | Medium | Small | Medium | Medium | Large | Medium | Medium | Medium |
Price | Medium | Low | Medium | Medium | High | Medium | Medium | Medium |
Service Life | Long | Short | Medium | Medium | Long | Short | Long | Short |
*Straight Run Requirement depends on β, the list value is based on the biggest β.
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